Precision Motion Control Facilitates Automation!

-

Height, width, depth, and time are the four dimensions of the automation world. Motion control, the regulation of position, speed, and acceleration is necessary when the machinery must place an object in a specific location. More than most other fields, precision motion control is used in the fabrication of objects for specialized applications.


Previously impractical use cases suddenly become conceivable when digital information is converted into precise physical movements. Applications, including sophisticated robotics, the Internet of Things (IoT) and Industrial Internet of Things (IIOT), battery-operated medical devices, additive manufacturing, and prosthetics, all benefited from the introduction of Industry 4.0 as a result of this development. Each of these applications calls for extremely precise manufacturing machinery control. Therefore, more than just converting data into movement is needed for these applications to place parts accurately and accurately translate digital information into physical motion.

Precision Motion Control

Stepper motors are used in precision motion control to direct the position of the machine's active components. A stepper motor is used in open-loop systems to translate the electric control signal into the exact rotational position of the shaft. Engineers include a check feature to measure the location of the shaft for more excellent precision applications. To enable variance correction, the measurement instrument transmits dimensional data back to the controller for comparison with the setpoint. Closed-loop communication refers to two-way communication. One of the most well-known uses for high-precision motion control is CNC milling, but other applications like desktop manufacturing and 3D printing also profit from tighter tolerances. Pick-and-place machines, automated assembly lines, and inspection equipment that feeds data back to the controller are three further applications for high-precision motion control.

High-Precision Applications

Medical

Pumps and ophthalmic equipment, for example, require precise control at low speeds. Applications such as tissue analysis, blood centrifugation, and liquid handling offer chances for a low-speed, low-vibration precision solution. Many technologies offer current loops that are almost perfectly sine waves to alleviate excessive vibration. The rounded curves reduce vibrations that would impair tolerances. Ineffective current conversion in the motor causes the component to heat up, fail the system, or initiate an automated shutoff.

Industrial

Product development for industrial applications is driven by productivity and throughput. Sophisticated diagnostics of many technologies and networked drives enable an intelligent factory as motion control advances. By producing building blocks that system designers can utilize to construct the most effective, specific solution for their needs, the technology is strong enough to apply to standalone applications and networks.

Conclusion

Two significant macro industries, medical and industrial automation, were changed by precision control. The key to both is precise motion control. It also reduces the tolerance of automatic movement significantly to increase precision while improving the performance of vibration, energy efficiency, noise, and smoothness of motion. If you need semiconductor front-end wafer handling robots for your company's needs, feel free to let us know about your requirement, and Kensington Labs will deliver a tailor-made solution to you. 

Comments

Post a Comment

Popular posts from this blog

A Detailed Study of FOUP, 300mm FOUP Load Port Wafer Handling Robot

-
Image
What is FOUP? The FOUP is defined as Front Opening Universal Pod, which is the exclusive plastic enclosure equipped for handling the silicon wafers in a safe environment. The other name of FOUP is the Front Opening Unified Pod. The primary purpose of this device is to allocate the wafers in the machines to increase the processing performance. In the mid-1990s, 3000mm FOUP was developed as the wafer processing tool. Many companies design their FOUPs in different color combos, and their product sizes also vary according to the brand. In addition, IC processing equipment and the FOUP can provide the nitrogen ecosystem to boost the device productivity. Previously, the engineers may only develop the 300mm FOUP with the detachable cassette to place the wafer in the right position. But now, 400 mm wafer FOUP load ports are also easily accessible from the robotics laboratory. It may allow the swapping of doors from front to bottom so that robot mechanisms can access the wafer from the FOU...
Read more

Application of Silicon Wafers in Electronic Devices

-
Image
Silicon wafer is the main element in integrated circuits and is used in one-step production for moving firm substrates. Generally, the integrated circuit is a mixture of different electronic parts put together with silicon wafers placed on the main platform of semiconductor apparatuses. The wafer is finely cut for the semiconductor material so that it functions as the substrate over the wafer with microelectronic apparatuses incorporated. The silicon wafer stage used in cohesive circuits is used in contemporary society daily. Computers, smartphones, and other gadgets are completely reliant on these apparatuses. Semiconductors are examined many times before they are incorporated into the devices. Silicon wafers are used in sensors to gauge tire pressure and solar cells. The wafer’s primary function is soaking up the photons in sunlight to generate electricity. Researches on Silicon Wafers The silicon is used for producing superior silicon and other firm substrates for high-valu...
Read more

Learning about Front Opening Universal Pod (FOUP)

-
Image
What is FOUP? The Front Opening Universal Pod or FOUP is the exclusive plastic enclosure used for handling the silicon wafers in a safe and secure environment. FOUP is also known by another name, Front Opening Unified Pod. The main purpose of this device is to designate the wafers in the machines for increasing the processing performance. FOUP opener is used to check for any abnormalities by opening the lid.  3000mm FOUP  was developed in the mid-1990s as the wafer processing tool. Many businesses design their FOUPs in various color combos, and the product sizes vary as per the brand. Also, FOUP, as well as IC processing equipment, can provide the nitrogen ecosystem for boosting the device productivity. Earlier, engineers were able to develop only the  300mm FOUP  with the detachable cassette, which was used to place the wafer in the right position. With the advancement in technology, 400 mm wafer FOUP load ports are easily accessible from the robotics labor...
Read more